College - Author 1

College of Engineering

Department - Author 1

Mechanical Engineering Department

Degree Name - Author 1

BS in Mechanical Engineering

College - Author 2

College of Engineering

Department - Author 2

Mechanical Engineering Department

Degree - Author 2

BS in Mechanical Engineering

College - Author 3

College of Engineering

Department - Author 3

Mechanical Engineering Department

Degree - Author 3

BS in Mechanical Engineering

College - Author 4

College of Engineering

Department - Author 4

Mechanical Engineering Department

Degree - Author 4

BS in Mechanical Engineering

Date

6-2026

Primary Advisor

John Pakkala, College of Engineering, Mechanical Engineering Department

Abstract/Summary

Buell motorcycle riders, including our sponsor Rick Lasko, need a way to easily and affordably manufacture and replace their swing arms with extended versions (4”, 8”, 12”, and 16”) that maintain the stock Buell aesthetic while also meeting the safety standards required for performance-intensive applications, such as drag racing. Each extended swing arm must be just as safe, strong, and rigid as the original swing arm. Currently, there is no convenient and affordable solution to this problem, which is why our sponsor, Rick Lasko, wanted a validated, repeatable manufacturing process and design that would allow riders to safely and consistently extend their swing arms. Throughout this project, an extended swing arm design and fixture for the manufacturing process were designed and tested.

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