College - Author 1

College of Engineering

Department - Author 1

Mechanical Engineering Department

Degree Name - Author 1

BS in Mechanical Engineering

College - Author 2

College of Engineering

Department - Author 2

Mechanical Engineering Department

Degree - Author 2

BS in Mechanical Engineering

College - Author 3

College of Engineering

Department - Author 3

Materials Engineering Department

Degree - Author 3

BS in Materials Engineering

College - Author 4

College of Engineering

Department - Author 4

Mechanical Engineering Department

Degree - Author 4

BS in Mechanical Engineering

Date

7-2024

Primary Advisor

John Fabijanic, College of Engineering, Mechanical Engineering Department

Abstract/Summary

Every year the Cal Poly Racing FSAE club set out to create two separate race cars to compete in the upcoming formula combustion and formula electric competitions. Both the combustion and electric formula cars operated on the same vehicle platform with the powertrain systems being the main difference between the two cars. Cal Poly Racing FSAE is the only school in California to run a full carbon fiber monocoque chassis, with each chassis design operating on a roughly four year design cycle. A new FSAE senior project team has set out to improve upon the previous chassis design as the team looks to make the switch to running only the formula electric competition for the 2024-2025 FSAE season. For this year’s design, we focused on improving the driver’s ergonomics, using SES as the key chassis design tool, incorporating Multimatic decoupled suspension, and reducing the chassis manufacturing time. After extensive laminate analysis, ergo rig testing, and use of previous chassis manufacturing knowledge, we designed the new Cal Poly Racing FSAE chassis to meet all of our design specifications we laid out at the beginning of the project.

ME_W2024_S07_SOW.pdf (4885 kB)
Scope of Work

ME_W2024_S07_PDR.pdf (13062 kB)
Preliminary Design Review

ME_W2024_S07_CDR.pdf (25362 kB)
Critical Design Review

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